Azul 3D, renowned for its groundbreaking resin-based 3D printing, has unveiled its latest advancement: the OCEAN 3D printer. This new platform, utilizing High Area Rapid Printing (HARP) technology, offers a notably larger build volume of up to 812 x 812 mm, surpassing its predecessor, the LAKE 3D printer.
The collaboration with an industry partner to develop the OCEAN 3D printer is poised to unlock new opportunities for high-throughput resin 3D printing. With a generous build area and Azul 3D’s advanced HARP technology, which integrates thermal control and continuous printing, the OCEAN platform pledges to transform digital manufacturing.
Boasting a modular optical engine with a 72 um resolution and the same powerful DLP projection as the LAKE 3D printer, the OCEAN platform delivers the capability to print ultra-fine features on large parts at a rapid pace exceeding 300 mm per hour. This remarkable print speed is made possible through Azul 3D’s distinctive HARP technology, which employs a stream of oil as a liquid interface to rapidly dissipate heat during the curing process, ensuring consistent temperature control for high-throughput 3D printing.
According to John Hartner, CEO of Azul 3D, the company is dedicated to empowering the future of digital manufacturing. Hartner expressed his enthusiasm for the OCEAN platform, viewing it as a transformative capability with the potential to facilitate new high-volume products and supply chains.
Azul 3D’s HARP technology has already been applied in various areas, such as the development of custom pickleball paddles in partnership with Wilson Sporting Goods. Furthermore, the LAKE 3D printer has been installed at DuPont Electronics and Industrial’s Experimental Station. With the introduction of the larger OCEAN platform, Azul 3D envisions even greater possibilities, including the creation of high-performance large-scale filters and membranes for carbon capture and water treatment solutions.
The OCEAN 3D printer is compatible with Azul 3D’s thermoset resins, which can be tailored to meet specific application requirements. The company has curated a diverse materials library, encompassing hundreds of resins distinguished by their properties, spanning from flexible to rigid, and available in various colours. Azul 3D is also collaborating with Dr. Devin Roach from Oregon State University to explore the utilization of functional coatings on printed parts, including carbon-sorbent materials developed by Oregon State chemistry professor May Nyman, which could enhance the platform’s suitability for carbon capture systems.
The launch of the OCEAN 3D printer represents a momentous stride in the realm of 3D printing technology. Azul 3D’s steadfast dedication to innovation and collaboration with industry partners continues to propel the advancement of digital manufacturing, unveiling new frontiers for high-volume production and pioneering applications.